FTTH Wire Manufacturing Line – Advanced Manufacturing System
Were you aware that modern fiber optic cable systems function at velocities of up to 190 m per minute? Such remarkable performance results from advanced manufacturing solutions engineered for swift production.
Such setups are built to handle multiple cable types, including connection cables and tight buffered cables. Their efficient construction, typically below twenty-six meters, renders them perfect for modern facilities.
Seamless coupling with smart factory systems guarantees uninterrupted functioning. Through MES/ERP connectivity, these compact fiber unit fabrication lines provide peerless accuracy and productivity. Thus, they are preferred for enterprises aiming to stay ahead in the fiber network field.
Introduction to FTTH Cable Production Line
Streamlined fabrication processes are key to addressing the increasing requirement for reliable connectivity. These configurations are engineered to produce high-quality glass-fiber cables that power modern networks. By leveraging modern innovations, they ensure precision and speed in every step of the production.
Understanding the FTTH Manufacturing Line
The FTTH manufacturing line is an integrated system for manufacturing home fiber drop cables. These cables consist of bare fibers secured with metal or fiber-reinforced polymer, merging with protective sheathing. Consequently, it forms a durable and efficient solution for rapid broadband links.
It works with various materials, including PVC, LSZH, and PE plastics. This flexibility ensures it can meet diverse industry needs. Moreover, the quad-head fiber payout mechanism offers exact tension management, maintaining precision up to ±0.05N.
Benefits of Our State-of-the-art Manufacturing System
Our system distinguishes itself for its precision and efficiency. Here’s why it’s a top choice:
- Handles multiple cable types, including 2.0×3.0mm and 2.0×5.0mm drop cables
- Works with LSZH, PVC, and PE covering substances for adaptable uses
- Includes a four-head fiber discharge system with a tension regulation of 0.4N to 1.5N
- Provides throughput up to 9km/h specifically for 2.0×3.0mm cables
These specifications promise uninterrupted processing and superior results. It’s the ideal solution for businesses seeking a competitive advantage in fiber networks.
Key Features of Our FTTH Cable Production Line
Modern manufacturing systems are reshaping the process by which fiber wires are made. Our high-tech system integrates accuracy, productivity, and innovative solutions to yield superior outputs. Below, we explore the standout features that make our system a leader in the industry.
Exact Extrusion Unit with Fine-tuning Head
Central to our setup is a dedicated 50mm extruder designed for precise material distribution. It guarantees steady standards throughout each cable produced. The modifiable head supports smooth personalization, catering to various materials like PVC, LSZH, and PE resins.
Using OMRON thermal regulation, the system ensures temperature exactness to ±1°C. This precision fosters peak functionality while curtailing excess, making it a cost-effective solution for manufacturers.
Automated Fiber Dispensing with Strain Management
Our motorized fiber release system is engineered to maintain tension between 0.4N and 1.2N. It guarantees gentle fiber management and curbs potential damage while manufacturing. The two-wheel capstan setup, sized at 640mm and 400mm respectively, augments control and balance.
This aspect is especially advantageous in fabricating premium fiber wires, since it preserves even tension along every step.
Mechanized Collection and Reel-Receiving Setup
Featuring a dual-axis rewinding assembly compatible with reels from PN400 to PN630, providing adaptability for assorted manufacturing requirements. The automated spool acquisition obviates manual handling, saving time and reducing labor costs.
In addition, the X-shaped laser gauge delivers instantaneous inspection of cable dimensions, ensuring that every fiber cable meets stringent industry standards, yielding resilient and dependable items.
Cutting-edge Innovations Driving Our Manufacturing
Modern innovations are revolutionizing the production of fiber optic cables. These setups are crafted for accuracy, dependability, and high performance, to achieve optimal outcomes on all orders. Below, we explore the advanced features that set our equipment apart.
Worldwide Industrial PC and PLC Integration System
The backbone of our system is the FiberCAN PLC integrated with an industrial computer terminal. Such control technology provides smooth workflow and live supervision. It enables exact fine-tuning, thereby elevating the caliber of each cable fabricated.
Operating at a mere 35KW/h under standard conditions, it offers low energy consumption. This reduces operational costs while maintaining high performance. A 9-meter cable accumulator supports continuous operation, cutting delays and boosting throughput.
Outstanding Durability and Dependability Using Renowned Parts
We utilize top-quality elements from reputed brands like OMRON controllers and worldwide motor suppliers chosen for their durability and precision, ensuring long-term reliability.
Incorporating reinforced steel wires with cutting-edge FTTH cable production line handling processes enhances rigidity and steadiness, guaranteeing that every manufactured cable attains superior industry benchmarks.
Integration with MES and ERP Systems
This system dovetails perfectly with MES/ERP networks to allow live monitoring of production. It provides complete visibility and operational efficiency across all stages.
With this integration, businesses can monitor production metrics, optimize workflows, and reduce waste, rendering it a savvy option for today’s industrial plants.
| Feature | Upside |
|---|---|
| FiberCAN PLC Control System | Accurate control and immediate supervision |
| 35KW/h Power Consumption | Low-cost energy performance |
| 9m Cable Accumulator | Continuous production |
| OMRON-based Control Units | Durability and precision |
| ERP System Compatibility | Real-time production tracking |
Practical Applications for Our FTTH Cable Line
Innovative manufacturing systems have redefined the process of building trustworthy fiber cables. These systems are designed to meet diverse industry needs, delivering versatility and exactitude for each use case. The following outlines the primary applications of this state-of-the-art system.
Producing FTTH Drop Cables
Our system excels in manufacturing drop cables, which are essential for high-speed internet connections. It processes reinforcement strands varying from ø0.4 to ø1.0, securing structural integrity. The central shaft hole diameter of ø56 allows for seamless integration with PN400 pay-off reels.
Notable attributes are:
- Fiber-reinforced polymer with minor steel wire dispensing for extra support
- Movable mold assistance to swiftly alter configurations
- Adaptability to meet interior as well as exterior standards
Fabricating Compact Buffered and Free Tube Cables
The system is also ideal for producing tight buffered and loose tube cables. Exhibiting a mere 0.02dB/km loss, these cables offer superior signal integrity. Their careful stranding guarantees exact assembly, and processing ø1.2mm steel wires further enhances durability.
Tailored Options for Diverse Cable Configurations
Adaptability is a defining feature of our production line. It is compatible with an array of materials and setups, thus fitting multiple applications. Regardless of the cable’s intended environment, our system produces stable, high-quality results. This customizability allows enterprises to fulfill precise criteria while upholding performance.
Advantages of Our FTTH Manufacturing System
Adopting modern fabrication technologies yields numerous benefits to companies in the fiber optics industry. Such systems streamline processes, lower expenses, and produce premium results. Here are the principal merits that render our equipment indispensable for today’s production facilities.
Improved Operational Speed and Yield
Our system ensures SZ stranding line high-speed operations, achieving outputs of 7-9km/h depending on the cable size, enabling companies to satisfy rising requirements while preserving excellence. Additionally, automated spool handling diminishes labor effort, enhancing time efficiency and resource use.
Economical Fiber Optic System Implementation
With optimized energy consumption of 35KW/h, our equipment reduces operational costs. A user-friendly design with a 1000mm operational height boosts both comfort and productivity.
Consistent and Uniform Cable Finishing
Exact molding delivers a sleek and consistent exterior on all fiber products, which keeps loss under ≤0.02dB/km, ensuring optimal functionality. Steel supports fortify the cables, rendering them robust for multiple uses.
| Feature | Benefit |
|---|---|
| Rapid Throughput | High productivity |
| Efficient Power Usage | Cost savings |
| Minimal Signal Loss | Superior performance |
| Ergonomic Design Height | Ergonomic design |
Conclusion
State-of-the-art fiber production technologies are redefining industry benchmarks. Thanks to exacting design and integrated smart features, these systems offer unparalleled dependability and performance. Operating at up to 190 meters per minute, they guarantee significant investment benefits.
They are complemented by expert technical assistance and tailored configuration choices to suit your requirements. Be it expanding production or boosting quality standards, our system is crafted to keep you at the forefront.
Ready to transform your manufacturing process? Reach out now to discover customized options that match your needs. Step into the future of optical cable production with our market-leading equipment.